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Custom shadowboards for
efficient Lockout/Tagout

Case Study

A large e-commerce organisation’s warehouses use highly visible custom shadowboards to optimise Lockout/Tagout efficiency and to keep safety top of mind in the workplace.

Challenge: Increase Lockout/Tagout visibility & efficiency

A large e-commerce organization wanted to improve maintenance safety by facilitating the use of Lockout/Tagout and by creating visibility on ongoing maintenance projects that require Lockout/Tagout in their warehouses.

Solution: Customisable master shadowboard

Brady proposed a custom master shadowboard to create the desired visibility for ongoing lockout maintenance. The master shadowboard was installed as a pilot in one of our customer’s major warehouses.

Shadowboards make Lockout/Tagout considerably more efficient, by clearly showing employees and contractors which tools they need to retrieve, and where they need to store them after servicing a machine. After a trial period, the master shadowboard was finetuned and presented as a starting point to our customer’s other warehouses. Brady customised the master version to accommodate sitespecific needs when required.

Each shadowboard is 1.4 metres high and consists of 90 cm wide panels. The board has rounded corners, and was made out of 8 mm thick white plexiglass. These large boards, that can span one or several panels, include ‘shadows’ of every Lockout/Tagout padlock, device and accessory used in a specific workplace area. All corresponding Lockout/Tagout tools are added to the board. Shadowboards make it very easy and efficient for employees to retrieve the tools they need, and to bring them back after servicing a machine. They also very visible in the workplace and serve as a constant reminder to keep safety top of mind.

chocolate factory shadowboards

Shadowboards warehouse

Results: Efficient and highly visible Lockout/Tagout

The large e-commerce company’s warehouse employees now have Lockout/ Tagout solutions within reach to protect themselves during machine interventions. The Lockout/Tagout padlocks, decives and accessories, as well as the tags, are presented on large, highly visible shadowboards that make it easy and fast to retrieve the right tools to protect their safety.